Flat Wire Production
Doğusan Metal Sanayi:
Innovative Flat Wire Production Process
Doğusan Metal Sanayi's facilities are equipped with
state-of-the-art machinery and an innovative production process for flat wire
manufacturing. This process combines cutting-edge technology, precision
engineering, and quality control measures to deliver high-quality flat wires
for various industrial applications.
Raw Material Selection and Preparation
The production process begins with the careful selection of raw materials.
High-quality metal alloys are chosen based on the desired properties of the
flat wire, such as strength, conductivity, and corrosion resistance. The raw
materials undergo thorough cleaning and preparation to ensure purity and
uniformity.
Melting and Casting
The selected metal alloys are melted in specialized furnaces under
controlled conditions to achieve the desired composition and consistency. The
molten metal is then cast into solid billets or ingots, which serve as the
starting point for the flat wire production process.
Hot Rolling and Forming
The solid billets are heated to high temperatures and passed through hot
rolling mills to reduce their thickness and shape them into flat strips.
Precision rollers and forming dies are used to achieve the exact dimensions and
surface finish required for the flat wire.
Cold Drawing and Annealing
After hot rolling, the flat strips undergo cold drawing processes to
further reduce their thickness and improve mechanical properties such as
tensile strength and ductility. Annealing processes are also employed to
relieve internal stresses and enhance the material's machinability.
Surface Treatment and Quality Control
The flat wires are subjected to surface treatments such as cleaning,
coating, or plating to improve their appearance and protect against corrosion
or wear. Rigorous quality control measures are implemented throughout the
production process to ensure dimensional accuracy, mechanical properties, and
surface quality of the flat wires.
Cutting, Coiling, and Packaging
Once the flat wires meet quality standards, they are cut to specific
lengths, coiled, and packaged according to customer requirements. Proper
labeling and documentation are also part of the final packaging process to
ensure traceability and compliance with industry standards.
Doğusan Metal Sanayi's innovative flat wire production process combines
advanced technology, precise manufacturing techniques, and stringent quality
control to deliver flat wires of exceptional quality and performance. This
process reflects the company's commitment to excellence and its ability to meet
the diverse needs of industries requiring high-quality metal components.
